Polyester Mesh Fabric Strips & Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

Ultrasonic Polyester Mesh Slitting and Cutting by Closed Edge, Minimal Material Build-up. Trust our factory for quality fabric strips & ribbons. " For SEO purposes: Our factory provides precise and efficient ultrasonic cutting and slitting services for polyester mesh fabric strips and ribbons, ensuring minimal material build-up and closed edge for superior quality.
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PRODUCTS DETAILS

  • Overview
  • Product Description
  • SHARE Converting Capabilities
  • Product Gallery
  • FAQ
Overview

Basic Info.

Model NO.
SG-MR-08
Forms
Strips, Ribbons
Edge Quality
Clean, Sealed, Non-Fraying
Process Technology
Ultrasonics Cutting
Application
Home Appliance, Automotive, Irrigation, Medical
Certificate
SGS RoHS Reach
Transport Package
Poly Bag and Cartons
Specification
Customised size any shape
Trademark
SHARE FILTERS
Origin
Zhejiang, China
HS Code
59112000
Production Capacity
5, 000meters/Day

Product Description

Product Description

To ensure precision, speed and the ultimate product quality, SHARE has made significant investments in its state-of-the-art ultrasonics cutting operations.

At SHARE, we have developed in house custom ultrasonics cutting machines. As a result, you can rely on high precision, outstanding cutting, closed sealed edges, and the consistent quality required by SHARE's world - class mesh filters - every time.

Ultrasonic slitting is often used to produce fabric strips and ribbons with closed edge, minimal material build-up. Ultrasonic cutting is ideal for precise and clean edge quality, and measurements are conducted using optical systems.

Share offers the most comprehensive selection of custom cut mesh by cold, heat, laser and ultrasonics technologies. Contact us now for more information.

Polyester Mesh Fabric Strips & Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up
SHARE ultrasonics cutting

Advantages 


1. High precision and repeatability
In house developed ultrasonics machines with ultra fine mold ensure the cut pieces are precise and consistent. Nomally the cutting quality of ultrasonics is much better compared to the laser.

2. Clean, closed cut edges
Woven fabrics can easily fray after cutting, but the heat generated by the ultrasonics creates sealed edges due to melting.

3. High cutting speed
High speed ultrasonics machines combined with SHARE custom designed roll-off mechanism to process filter material from rolls. This results in significant faster production times. Thus we guarantee fast delivery for nomal orders.
SHARE Typical Filter Material Advantages
Nylon (PA6) Tough, abrasion-resistant, good vibration damping, resistant to solvents, fuels and lubricants
Nylon (PA6.6) Rigid, stiff, abrasion-resistant, dimensionally stable at heat exposure
Polyester (PET) High rigidity, high hardness, high chemical resistance, good dimensional stability
Polypropylene (PP) Good chemical resistance, more heat resistant than PVC
SHARE Filter Mesh 
  • Surface properties are even and consistent
  • Thickness tolerance is within microns through entire rolls and lots
  • Cleanliness meets strict standards
Polyester Mesh Fabric Strips & Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

SHARE Filter Ribbon

Ribbon forms: 
Single or multilayer ribbon
Custom cut by: Heat cut or ultrasonics slit
Heat cut edge

  • Welded, closed edges
  • For all fabric, except PTFE
  • Width from 5 mm to 3900 mm
Ultrasonics cut edge
  • Closed edge without rim
  • Width from 1 mm to 700 mm
  • PA/PP/PET with mesh opening < 280 µm
Polyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up
Applications

Our ribbons are used by our customers in various industries, including automotive and aerospace for filter systems, household and industrial settings for filtration purposes, electronic devices for specialized functions, and healthcare applications such as diagnostic test strips, perfusion, and transfusion filters.

 
Polyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

Packaging

  • Ribbons are packed into welding sealed PE bags 
  • Double bagged
Labeling

The label contains the following information:
  • Manufacturer
  • Material
  • Dimensions (width in mm, length in meter)
  • Manufacturing date
  • Order number
  • Roll number
Polyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

Your Benefits:

  • No fraying edges
  • Can be used for medical, pharmaceutical, food applications
  • Different types of coils available
  • Traceability (label)
Polyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

SHARE Converting Capabilities


Customers have different requirements for filtration,  separation and sifting , and relying only on single fabrication technology is not sufficient to   meet the challenges of today's demanding filtration market.

With 40 years of expertise and experience from precision filter mesh materials to filter components, SHARE has the capability to tailor our precision filter mesh to your exact application through our outstanding manufacturing  capabilities and  automated fabrication processes, including cutting, calendering, stitching, gluing,  welding, slitting, sewing, pleating, molding and more.

1. Laser Cutting 
Laser cutting produces highly precise fabric parts with a heat-sealed edge. Share uses different laser cutting systems to meet customers various requirements including semi-automated vision systems and fully automated with AI programming.

 
2. Heat Slitting
Heated knives are used to create fabric strips/ribbons for much many applications such as injection molding, and hot-cut mesh edges are melted to enhance durability. Optical measuring systems measure ribbon width with tight tolerances.
 
3. Ultrasonic Slitting
Ultrasonic slitting are often used to produce fabric strips with closed edge, minimal material build-up. Ultrasonic cutting is ideal for precise and clean edge quality, and measurements are conducted using optical systems too.

4. Ultrasonic Stamping
Often used for highly precise fabric parts.
Ultrasonic stamping ensures tight geometric tolerances. The edges are non-fraying. One tool is used for punching and can be used for larger quantities. Optical measuring systems measure dimensions and tolerances.

 
5. Ultrasonic Welding
Ultrasonic welding has accurate, clean welds without introducing secondary materials.
SHARE produces precision plastic cylindrical filters by using ultrasonic welded tubes.

 
6. Pleating
We increase the filter surface through pleating.
Fabrics are firstly welded then pleated together, and cut to size of pleats. 

 
7. Sewing
Sewing and stitching are very suitable for various of mesh filter bags. 
The thread, patch and stitch can be customized on demand.

 
8. Plastic Injection Molding
The filter material is inserted into the injection molding tool, positioned and over molded or insertmolded with plastic. 
Created from a variety of mesh types and plastic materials, SHARE manufactures high quality molded plastic filters for a variety of applications. 

Product Gallery


We have created  thousands of filtration solutions to help customers achieve the best filtration configuration and solution for various applications, including appliance, electronics, medical and healthcare, automotive, food and beverage, mining, architecture, aerospace etc.

Call or email us for more information and support about our custom-specific filter products in case you can't find what you need here.

Polyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-upPolyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

Polyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-upPolyester Mesh Fabric Strips &amp; Ribbons Slitting and Cutting by Ultrasonics with Closed Edge, Minimal Material Build-up

FAQ

1. Who are we?
Established in 1983, SHARE offers a comprehensive range of industrial filter fabrics from 3 micron to 2500 microns openings: nylon filter mesh, polyester filter mesh, polypropylene filter mesh, polyethylene filter mesh, metallic filter mesh, PPS, PTFE, PEEK, etc., and we convert filter fabrics to fabricated filters and injection molded filters.

2. Where is your factory located? How can I visit there?
We are located in Taizhou city, Zhejiang province in China. By train, we are one hour away from Hangzhou and two hours away from Shanghai.

3. Can I get free samples and how long can you deliver them?
We are pleased to provide you with free samples for your evaluation, which will be sent to you within 2 days. Please feel free to reach out to us for samples.


4. How long does a quotation take?
In most cases, we respond within 2 days. If something in RFQ need be confirmed, we will promptly notify you soon.

5. How quickly can I get my order finished?
The production lead time is dependent on the quantity. Typically, it takes 5 to 15 working days for us to complete mass production once you have placed the order.

6. What about your quality control?
By visual inspection, optical or pressure sensitive equipment and automated 3D image-inspection equipment, our production operators conduct self-inspections at every stage of the process. Additionally, we have spot inspections and final inspections carried out by our Quality Control (QC) team. 


7. What's your largest advantage?
One of our core competencies is our excellent converting capabilities from yarn over weaving to converted items with professional technical team and quality guarantee and management for more than 30 years.

8. What kind of payment terms do you accept?
T/T and LC and more.
 

Contact us

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